Preheat oven to 350°F degrees. Prepare a 9x13-inch baking dish with a spritz of nonstick cooking spray or a light coating of butter. Set aside.
Make And Assemble the Base Layers:
In a skillet over medium-high heat, fry the sausage patties until cooked through, flipping once, which takes about 5-7 minutes. Remove from the skillet and let them cool. Once cool enough to handle, slice them in half horizontally.
Arrange the sausage patty halves in a single layer in the bottom of the baking dish.
In a medium mixing bowl, add the almond flour, baking powder, salt, eggs, and butter. Whisk until well combined into a smooth batter. Use a measuring spoon to place dollops of batter all over the sausage patties. Do not worry about perfection.
Sprinkle the bacon crumbles on top of this layer.
Sprinkle the cheese on top of the bacon layer.
Make The Custard:
In a large measuring cup, whisk together the eggs and half-and-half. Pour the mixture evenly over the entire casserole.
Bake The Casserole:
Bake uncovered until the top begins to brown, the center is set and no longer jiggly when you shake the pan, and a knife inserted into the center comes out clean or mostly clean, about 25 minutes.
Let the casserole rest at room temp for 5 minutes before slicing. Serve warm